Kang Cai factory exterior in Dongguan, China

Dongguan, China

A real factory behind every product brief.

Kang Cai develops and manufactures adjustable sleep products for furniture brands, mattress companies, distributors and project buyers.

7 modelsListed with specifications across the range
OEM / ODMStructure, upholstery and branding per project
DongguanFactory in Shatian Town, Guangdong
3 product linesAdjustable beds, mattresses and chairs

Who We Are

Engineering motion into everyday furniture.

Kang Cai Smart Sleep Co., Ltd. is based in Shatian Town, Dongguan—one of China’s established furniture manufacturing regions. Our work combines metal structures, motion mechanisms, upholstery and sleep-product assembly.

For B2B programs, we start with the commercial brief: who will buy the product, which market it will enter, which features matter and how it must ship. This keeps customization connected to practical production and procurement decisions.

Adjustable bed production floor at Kang Cai

Inside Kang Cai

The working floor, not a stock-photo factory.

These are current photographs from the Kang Cai facility, showing production volume, structural work and product assembly.

Workers assembling adjustable bed structures
Mechanism assembly
Metal frame production area
Metal structure preparation
Adjustable bed underside mechanism and motors
Motion system integration

Factory in Motion

See the workshop at work.

Short clips from the Kang Cai workshop in Dongguan. Each video loads only when you press play.

Workshop overview
Frame sub-assembly at the workbench
Cutting and grinding steel sections
Stamping press line

See the full production process, step by step

On the Floor

More from the workshop.

Frames laid out in the hall, wrapped components, assembly at the bench and the underside of a finished frame.

Adjustable bed frames laid out across the main workshop hall
Frames laid out in the main hall
Rows of bed frames on the production floor
Rows of frames across the production floor
Underside of an adjustable bed frame showing linear actuators and wiring
Underside: actuators, control box and wiring
Wrapped components and pallets on the workshop floor
Wrapped components and pallets
Workers assembling a bed frame at a workbench
Assembly at the bench
Steel parts and frame preparation area
Steel parts and frame preparation

Manufacturing Flow

From structure to shipment-ready product.

Exact controls vary by model and program. The process below shows the practical sequence used to move a product from frame preparation into finished assembly.

01

Metalwork & frame preparation

Structural components are prepared for the required product format and load path.

Bed frame metalwork at Kang Cai
02

Mechanism & electrical integration

Motors, linkages, controls and cable routing are assembled according to the confirmed specification.

Motor and mechanism integration on an adjustable bed
03

Upholstery & final assembly

Upholstered sections, frames and functional modules are combined into the finished configuration.

Upholstery and final assembly area
04

Inspection & packing preparation

Appearance, movement and order-specific details are checked before packing and shipment coordination.

Completed adjustable bed units on the production floor

Development Evidence

Product work you can verify.

Documentation depends on the specific model and destination market. Buyers can request relevant patent, test and compliance information during project review.

Kang Cai patent certificate display

Patents & product development

The Dongguan showroom displays the company’s patent certificates. Availability and relevance are confirmed against the selected product.

Kang Cai adjustable bed showroom

Showroom & sample review

Buyers can compare product formats, motion structures and finished appearances before finalizing a program.

Build With Kang Cai

Bring the market brief. We’ll map the product route.

Share the category, quantity, destination and required functions to start a practical OEM/ODM discussion.