Kang Cai production floor in Dongguan

Dongguan, China

From steel section to finished frame.

Short narrated clips from the Kang Cai workshop, in the order the frame parts move through it. Each video loads only when you press play.

Step 1

Cutting steel sections

Frame parts start as steel sections cut to length on the cutting machine.

Cutting steel sections to length
Cutting machine control panel

Step 2

Stamping

Presses form the metal components that become the frame structure.

Stamping presses
Feeding frame rails through a press

Step 3

Assembly and finishing

Operators assemble the sections on a jig, then cut and grind them to finish.

Frame sub-assembly on a jig
Cutting and grinding steel sections

Step 4

Parts and materials

Cut tube parts are sorted by hand, and boards and soft materials are prepared on their own worktable.

Sorting cut tube parts
Preparing boards and soft materials

Step 5

Staging in the hall

Finished frame sections are stacked in the main hall between stations.

Frame sections staged in the main hall

On the Floor

Photos from the same hall.

Frame assembly, grinding and stacked frame sections.

Frame assembly area in the main workshop hall
Frame assembly area
Operator grinding a welded steel bed frame in the workshop
Grinding a steel frame
Steel bed frame sections stacked in the workshop hall
Frame sections stacked in the hall

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